Selective Initiation of Corrosion Pits in Stainless Steel Using Scanning Electrochemical Cell Microscopy

Scanning electrochemical cell microscopy is a useful technique for determining variations in corrosion behavior across a surface. However, the numerous options for experimental parameters and little understanding of their effect on the corroding system render comparisons of results between studies difficult. Herein, we explore changes in corrosion behavior of two martensitic stainless steels, a cast CA6NM and a wrought S41500, as a result of the chosen experimental parameters, including scan rate, approach potential, surface oil immersion, and tip aperture diameter. The study demonstrates that these experimental parameters can be controlled to probe oxide passivation kinetics and single pitting events by changing the surface state and cathodic currents. We measured the pitting and repassivation kinetics of a single pit and determined the compositional change of the Al₂O₃ inclusion site initiation point. Hundreds of data points were measured within 17 h of experimental time on the stainless steel samples, allowing statistical averages of corrosion and pitting values. This work will open new avenues for fine-tuning various corrosion aspects at the microscale, thereby contributing to a deeper understanding of the corrosion processes and mechanisms of diverse materials.