Synthesis and Applications of Zeolite-Encapsulated Metal Catalysts

Supported metal catalysts are extensively applied in the heterogeneous catalysis field. However, metal species are prone to migration and aggregation during catalytic reactions due to their high surface energy, which leads to deactivation. In recent years, the use of porous materials, particularly zeolites, to anchor metal species has gained significant attention. By confining metal single atoms, subnanometer metal clusters, and nanoparticles within the pores or nanocavities of these materials, the dispersion and stability of the metal species can be greatly enhanced, thereby improving the catalytic performance. This review systematically discussed the synthesis principles and diverse methodologies to fabricate zeolite-encapsulated metal catalysts. It further outlined their catalytic applications across various catalysis fields, emphasizing enhanced stability and selectivity enabled by confinement effects. Finally, the review provided critical perspectives on future developments, addressing challenges in precise structural control and scalability for industrial implementation.