Effect of Deformation Mode on Grain Characteristics and Strength–Toughness of Al-Zn-Mg-Cu Alloy

The Al-Zn-Mg-Cu alloy plate is a structural material widely used in aerospace, and its rolling process plays a crucial role in determining its performance. This study investigated the effects of different pass combinations of forward and spread rolling on the grain characteristics, strength, and fracture toughness of Al-Zn-Mg-Cu aluminum alloy plates under industrial conditions. The results show that initially using a small pass reduction followed by a larger one can improve the grain width and thickness on the Long Transverse–Short Transverse surface. Additionally, increasing the spread rolling pass enhances the grain width-to-thickness ratio on the TS surface. Performance tests indicate that grain characteristics have minimal influence on room-temperature tensile properties. However, a higher grain width-to-thickness ratio significantly improves the alloy’s fracture toughness.