Force analysis of a soft-rigid hybrid pneumatic actuator and its application in a bipedal inchworm robot

Abstract This paper systematically investigates a soft-rigid hybrid pneumatic actuator (SRHPA), which consists of a rigid-foldable twisting skeleton capable of a large range of helical motion and a soft bellows muscle with high linear driving force. Considering the unique varying-pitch helical motion of the foldable skeleton, the analytical model mapping the input force generated by the bellows muscle and output forces of the actuator is revealed and verified with a simulation of the force analysis. Prototypes of the actuator are developed by fabricating the twisting skeleton with multilayered aluminum composite panels and 3D-printing the bellows muscle with thermoplastic polyurethane (TPU) 95A filament. The static and dynamic performances of the prototypes are tested to validate the analytical modeling of output forces. Using the actuator as a module, a novel bipedal inchworm robot with four modules is developed and tested to demonstrate its adaptability in confined space by switching between the going-straight, the turning-around, and the rotating gaits. The hybrid actuator and the inchworm robot with zero onboard electronics have the potential to be deployed in extreme environments where pneumatically actuated systems are preferred over electrical machines and drives, such as in nuclear and explosive environments.