Realizing self-powered mechanical transmission control system via triboelectric nanogenerator and electrorheological fluid composed soft starter

Soft starters are effective devices used to provide overload protection for motors from large mechanical shocks during the start-up period. However, existing soft starters require additional power supplies, sensors, and complex control elements that pose serious challenges to the integration, versatility, and operability of mechanical transmission system. Herein, we propose a newly soft starter based on the triboelectric nanogenerator (TENG) and electrorheological fluid (ERF) to realize a self-powered mechanical transmission system. Both ERF’s rheological characteristic and the baffle structure play a role in the torque of device. Driven by TENG, the soft starter with optimized baffle achieves a 715% growth in transmission torque compared to that of the device without baffle. And a smooth start is obtained with transmission speeds ranging from 0% to 100%. In application demonstration, this triboelectric soft starter (TSS) has the capacity to gain a smooth operation of the high-speed motor. In contrast, the direct start generates an overshoot, leading to a break in the conveyor belt. The TSS designed in this work with the advantages of self-powered, highly integrated, easy to operate, and low cost, provides a prospective strategy for broadening the application of TENG in mechanical transmission systems.