Rapidly solidified Al-Cu-Co quasicrystalline alloy: microstructure and catalytic properties

Abstract This study presents the characterisation and evaluation of the catalytic potential of an alloy with a composition referring to the quasicrystal from the Al-Cu-Co system. The material was synthesised through a melt-spinning process, providing rapid solidification conditions and a favourable material form of thin ribbons. Microstructural and chemical analyses were performed using scanning electron microscopy, X-ray diffraction and transmission electron microscopy methods. The obtained results confirmed the presence of a major phase which was a decagonal quasicrystal in the form of globular grains and additional crystalline phases occurring along the grain boundaries. The catalytic potential of the materials was explored using phenylacetylene hydrogenation. The catalyst, obtained by pulverising the ribbons, demonstrated catalytic activity with over 40% phenylacetylene conversion and selectivity exceeding 60% for styrene production under mild reaction conditions. The recovered catalyst displayed a stable phase composition, as confirmed by X-ray diffraction, and unchanged morphology, indicating the possibility of catalyst reuse for subsequent reaction cycles. The presented results provide insight into the experimental verification of the catalytic properties of the developed environmentally friendly catalysts.