Numerical investigation of wheel-rail rolling contact characteristics and damage in a high-speed turnout switch panel under a large ramp

The damage pattern on a railway line under large ramp is more complicated than that of a standard railway line. In order to investigate the influence of the complex wheel-rail contact evolution in the turnout area on the service characteristics of the switch panel under a large ramp, this paper establishes an explicit FE model of the wheel-rail rolling contact on a 40‰ slope. The performance of a train crossing the turnout and the change in mesoscopic contact behavior is then analyzed under different operating conditions. The distribution rule for wear and fatigue damage to the switch rail under a large ramp is studied, with a regulation strategy proposed for improving the service performance of the switch rail based on the results. These show that there is an obvious cyclical incremental phenomenon on the mechanical behavior at the front end of the switch rail, with uneven abrasion distributed throughout the region. The increase in axle weight, speed and friction coefficient increases the stress concentration of the switch rail and exacerbates the damage. As the train passes through the switch panel, the service life of the switch rail can be significantly improved by reducing the traction.