To increase the transition velocity of solid fibre brush armatures, launch experiments have been performed with an increased armature height of about 15%. However, results of experiments under equal launch conditions did not show higher transition velocities up till now. In order to find an explanation for the disappointing results, a number of 3D-computer simulations has been performed to calculate the current density distribution and Lorentz force in the forward direction in monolithic solid armatures for different armature-rail height ratios. It appears the Lorentz force is influenced by relatively small changes in the armature-rail geometry. The results of the 3D-computer simulations of two armature-rail combinations of different geometry have been verified with (quasi) static experiments in the armature test bed and launch experiments with segmented copper fibre armatures in the 2.4 m long, 20 mm square bore rail accelerator. The results of computer simulations and armature test bed measurements are presented. Furthermore, results of the launch experiments for two different rail heights are discussed.