Spray pyrolysis grown Cu and Ni co-doped ZnO thin films: A study of their structural, optical, wettability, and photocatalytic performance

Abstract This study explores the impact of Cu and Ni doping on the structural, wettability, optical, and photocatalytic properties of ZnO thin films. The co-doped thin films, with varying Ni concentrations, were deposited using a spray pyrolysis method onto pre-heated soda lime glass substrates. X-ray diffraction analysis confirmed the hexagonal wurtzite structure with preferred orientation primarily along the (002) plane, while crystallinity decreased with higher Ni concentrations. Scanning electron microscopy reveals a compact, adherent structure in all films, with Ni incorporation altering the surface morphology. Fourier transform infrared spectroscopy identified characteristic absorption bands for metal-oxygen bonds. Optical analysis indicated that all thin films exhibited over 88% average transmittance in the visible region, accompanied by a red shift in the optical bandgap. Photoluminescence spectra exhibited a broad emission band in the visible region, indicating intrinsic and extrinsic defects induced by doping. Co-doping transforms the wettability character of ZnO thin films from hydrophilic to hydrophobic. Finally, the photodegradation efficiency of the thin films against methylene blue under sunlight significantly increases from 72% to 92% with an increase in Ni concentration.