Effect of atmosphere on the high-temperature interaction of molten Mg-10Ca alloy with steel substrates

Abstract Experimental studies of the high-temperature interaction of a molten Mg-10Ca alloy (10 wt% Ca) with steel substrates were performed, for the first time, using the sessile drop method combined with non-contact heating and capillary purification procedure. The investigations were carried out under isothermal conditions at a temperature of 700 °C in two different flowing gas atmospheres: (i) a pure Ar and (ii) a mixture of Ar + 5 wt% H 2 . The high-resolution side-view images of Mg-10Ca/steel couples collected during the experiments were used to determine the contact angle values ( θ ) formed between the alloy drop and steel substrates. In both atmospheres, under the experimental conditions used, liquid Mg-10Ca alloy exhibited non-wetting behavior on steel substrates: after 180 s of dropping alloy from a graphite capillary, the average contact angle value in the Ar atmosphere was θ av = 120°, which was slightly higher than that for the test performed in the Ar + 5 wt% H 2 atmosphere, where θ av = 114°. The microstructure of the solidified couples was analyzed by scanning electron microscopy (SEM) combined with energy-dispersive X-ray spectroscopy (EDS). The SEM/EDS analysis revealed interfacial discontinuities throughout the cross-sectioned couples and a lack of permanent bonding between the alloy drop and substrates. Moreover, neither new phases nor mass transfer through the drop/substrate interface were noted. The non-wetting and weak bonding between the alloy drops and the steel substrates is consistent with the Mg–Fe and Ca–Fe phase diagrams, i.e., the non-reactive nature of the Mg-10Ca/steel couples, since at the testing temperature, Fe does not form any compounds with both Mg and Ca, and it does not dissolve in liquid Mg.