Preparation of PLA-based SMS nonwoven composites and its applications in protective apparel

The global COVID-19 pandemic has triggered a huge demand for the protective nonwovens. However, the main raw material of nonwovens comes from petroleum, and the massive consumption of petroleum-based polymers brings great pressure to ecosystem. Therefore, it is significant to develop biodegradable protective barrier products. In this work, a polylactic-based composite (a tri-layer nonwovens composed of spunbond, meltblown and spunbond, SMS) was prepared and applied for protective apparel. The surface morphology and chemical changes of the fibers were characterized and analyzed by scanning electron microscope (SEM), Fourier transform infrared spectroscopy (FTIR) and energy dispersive spectroscopy (EDS). The liquid contact angle and permeability, breathability and moisture permeability, frictional charge and mechanical strength of the samples were evaluated and compared. The samples degradability was also recorded. The results demonstrate that the optimum formula for anti-fouling treatment on SMS is F-30. The treated fabric possesses superior liquid repellency and anti-permeability, with contact angles of water and alcohol at 128° and 115° respectively, while the alcohol repellent grade reaches level 7. The treated sample has less strength loss but exhibits favorable breathability, moisture permeability and anti-static properties, which can meet the requirements of protective apparels. After fluorine resin coating, the composite still provide excellent degradation performance, and the weight loss rate reaches more than 80% after 10 days water degradation. These results provide new insights for the application of PLA-based SMS in biodegradable protective apparel.