The Design and Validation of an Intensity-Modulated Multipoint Fiber-Optic Liquid-Level Sensor

This study introduces a cost-effective solution and sensor arrays for the multipoint liquid-level measuring sensor based on an intensity modulation technique. The sensor structure is based on the twisting of two fibers and creates cascading to achieve a multipoint detection. Three sensors are fabricated on a single illuminated polymer optical fiber. The twisting creates side-coupling between two fibers, and the coupled power is attenuated when liquid emerges in the coupled region. Each sensor has its own output source, which is connected to the power meter. When the liquid-level increases, the coupled power is continuously decreased. The multipoint liquid-level sensor is theoretical and experimentally tested. The experimental results show that sensors have a good response and linearity. The sensors are able to measure the liquid-level up to 12 cm and have a sensitivity of about 0.2726 μW/cm, 0.1715 μW/cm, and 0.1281 μW/cm, respectively. The different flow rate (50 mL/min–300 mL/min) is also analyzed to validate the dynamic response of the sensor. The sensor demonstrates a high sensitivity and resolution in the liquid-level detection. Meanwhile, the liquid-level variation is individually and simultaneously measured. The system does not require any decoupling technique as the system relies on a single LED source, and the coupled power is individually measured from each power meter. The system represents a significant advancement in precise liquid-level sensing technology, as the system has advantages of a flexible, durable, cost-effective, and active response with respect to changes in the liquid-level.