Direct observation of radiation-induced graft polymerization on a polyethylene film

Radiation-induced graft polymerization is widely used in the synthesis of polymeric materials with various functionalities; however, the details of the reaction mechanism are still unresolved. Herein, the initial stage of the graft polymerization reaction was investigated through atomic force microscopy (AFM). We used glycidyl methacrylate (GMA) in methanol (monomer solution) and a high-density polyethylene (HDPE) film with a well-ordered lamellar structure as the substrate. Using polymer film surfaces with a maximum grafting degree of 0.5%, AFM can distinguish between crystalline and amorphous polyethylene (PE) phases as well as a grafted polymer GMA (PGMA) phase. The graft polymerization reaction started from the interface between the crystalline and amorphous PE phases. As the reaction proceeded, the PGMA covered the crystalline PE phase: i.e., the entire surface of the PE film were covered by the PGMA. Further, the crystalline lamellae of the PE film eventually became a scaffold for the formation of aggregates comprising grafted polymer chains alone. The graft polymerization reaction mechanism was explained by comparing the solubility parameters of the monomer solution, substrate, and grafted polymer chains. Understanding the reaction mechanism at a low grafting degree obtained in this study may contribute to enhancing the efficiency of the graft polymerization reaction on any polymeric material.