An Enhanced One-Layer Passive Microfluidic Mixer With an Optimized Lateral Structure With the Dean Effect

Topology optimization method is applied to a contraction–expansion structure, based on which a simplified lateral flow structure is generated using the Boolean operation. A new one-layer mixer is then designed by sequentially connecting this lateral structure and bent channels. The mixing efficiency is further optimized via iterations on key geometric parameters associated with the one-layer mixer designed. Numerical results indicate that the optimized mixer has better mixing efficiency than the conventional contraction–expansion mixer for a wide range of the Reynolds number.