Electromagnetic Property Modulation of Flaky Ferromagnetic 304 Stainless-Steel Powders for Microwave Absorption at Elevated Temperatures

Soft magnetic metallic absorbents suffer from severe oxidation, reduction in permeability and deterioration in microwave absorption when exposed to high temperatures. In this study, we prepared flaky 304 stainless-steel powders as new microwave absorbents via deformation-induced ferromagnetism. The 304 stainless-steel powders showed significant increases in saturation magnetization (Ms) from 1.03 to 82.46 emu/g when their shape was changed from spheroids to flakes; the Ms further increased to 92.29 emu/g after heat treatment at 500 °C in air. The permeability of 304 alloy powders also showed an obvious increase after ball milling and remained roughly stable after heat treatment at 500 °C in air. Moreover, the permittivity exhibited a sharp decrease after heat treatment, enabling the improvement of impedance matching and microwave absorption. After heat treatment at 500 °C in air for 100 h, the simulated reflection loss of 304 stainless-steel powders with wax still showed attractive levels, giving a minimum value of −22 dB and remaining below −6 dB over 8.5–16.5 GHz at a thickness of 2 mm. Our work can help to include paramagnetic alloy systems as new microwave absorbents for working in harsh environments.