The transient thermal ageing of Eurofer 97 by mitigated plasma disruptions

Plasma disruptions in a commercial-scale tokamak will impose high magnitude, short-duration thermal loads on its plasma-facing first wall. Despite a plethora of mitigation measures, these severe, off-normal events are likely to briefly expose the structural materials of the first wall to significant temperature excursions. Eurofer 97, the reference structural material for the plasma-facing first wall of the EU DEMO tokamak, is a reduced activation 9Cr steel with a normalised and tempered ferritic/martensitic microstructure. Repeated exposure to the thermal effects of disruptions over the operating lifetime of a reactor may promote a cumulative evolution of Eurofer 97′s microstructure, affecting key material properties crucial to first wall performance. This novel transient thermal degradation mechanism has been explored via a laser-based transient heating experiment, supported by time-dependent finite element thermal analysis studies of DEMO’s water-cooled lithium–lead first wall during a mitigated plasma disruption. Transient-affected samples of Eurofer 97 were characterised via scanning and transmission electron microscopy techniques (SEM/TEM), including electron backscatter diffraction (EBSD), energy-dispersive X-ray spectroscopy (EDX), and selective area electron diffraction (SAED). Microhardness and magnetisation testing data are also presented. A single 700 °C thermal transient was found sufficient to coarsen and partially recrystallise Eurofer 97′s tempered martensite sub-grains at the tungsten-Eurofer 97 interface. Further transient exposure at 700 °C resulted in the significant growth of equiaxed grains, the nucleation of intergranular Cr-rich M7C3 and M23C6 carbides, and the coarsening of V-rich and intra-granular Ta-rich MX precipitates. The microstructural effects of 850 °C transients are also reported. Notably, after 1,000 transients at 850 °C the hardness of Eurofer 97 was found to have decreased by 32 %.