BN nanosheets reinforced zirconia composites: An in-depth microstructural and mechanical study

This paper deals with the effect of hydroxylated boron nitride nanosheets (BNNS) incorporation on the microstructural and mechanical features of zirconia ceramics. Few-layered BNNS were synthesized via a simple hydroxide-assisted planetary ball milling exfoliation technique. 3 mol% yttria tetragonal zirconia polycrystal (3Y-TZP) with 2.5 vol% BNNS powders were prepared by an environmentally friendly process in water, and spark-plasma sintered at three temperatures to explore the in-situ reduction of the functionalized BNNS. An exhaustive study by (S)TEM techniques was performed to elucidate the influence of the sintering temperature on the matrix and the 3Y-TZP/BNNS interfaces, revealing that BNNS were homogeneously distributed throughout the matrix with an abrupt transition at 3Y-TZP/BNNS interfaces. BNNS effectively hindered slow crack growth, thus increasing the composite’s crack growth resistance by about 30%. A 1 MPa·m1/2 rising R-curve was also induced by crack bridging.