Mechanical and wear behaviour of Friction stir processed surface composite through Self-Assembled Monolayer Technique

Abstract In the present research study, Friction stir processing (FSP) has been utilized to prepare nano surface composites, AA7075 based matrix was reinforced with B 4 C nanoparticles (size <30 nm). The aim of this study is to form a thin layer of B 4 C over the surface of AA7075 based matrix material through Self-Assembled Monolayer (SAM) technique followed by Friction stir processing. The major advantage of SAM is to minimize the quantity of B 4 C nanoparticles used in the preparation of nano surface composites. Additionally, this research also investigates the effect of tool rotation speed of Friction stir processing on mechanical and wear properties of processed nano surface composite. The results observed a uniform dispersion of nanoparticles in the processed nano surface composite and an improved value of microhardness with maximum value was found to be 185 Hv of the sample processed at 1200 rpm, compared to base metal. For the constant load, as FSP tool rotation speed increases, wear resistance increases from 1000 to 1200 rpm and decreases slightly for 1400 rpm. Scanning Electron Microscope (SEM) micrograph, tensile test and Field Emission Scanning-Electron Microscope (FESEM) fractography image used to study microstructure and the mechanical properties of processed nano surface composite. The x-ray Diffraction (XRD) showed the presence of B 4 C nanoparticles. Processed nano surface composites can be used for aircraft and automobile industry applications.