Investigation of Liberation Properties and Mineral Fracture Mechanisms of Iron Ores with Different Mineral Grain Sizes at Different Grinding Degrees

Understanding the liberation properties of minerals in ores with different grinding degrees is very important for establishing liberation models. However, a detailed study of the effect of grinding degree on the liberation properties of minerals in ores is still highly desirable. In this study, three types of iron ores with different mineral grain sizes were ground to different particle size distributions by locked-cycle grinding and batch grinding. The liberation properties of iron oxide minerals and quartz in each grinding method and the size fraction product were analyzed using Mineral Liberation Analyzer (MLA). Statistical methods were used to quantify the extent of the difference in liberation properties between the two grinding methods. Furthermore, the fracture mechanisms of iron oxide minerals and quartz were investigated. It was found that the liberation degrees of the products were higher in locked-cycle grinding with a lower grinding degree. For fine-grained iron oxide minerals, the iron oxide minerals distribution of 80–100% composition class differed by 22% at −75 + 53 μm size fraction with the two grinding methods, and its corresponding standardized mean differences (SMD) was 20.5, indicating that the difference was statistically significant. The significant change in the percentage of intergranular fracture with different grinding degrees is the reason for the obvious difference in the liberation properties of the products.