Microvesicle-Embedded Solid–liquid Composite Coating for the Tribological Behavior Regulation and Long-Acting Lubrication

Friction interfaces in liquid-embedded composite lubrication coatings commonly comprise a combination of discontinuous fluid films and rough solid contact surfaces, which together ensure easy shearing and a prolonged wear life. However, achieving high efficacy in mixed lubrication poses a challenge due to the conflicting nature of enhanced migration freedom for the liquid lubricant and increased mechanical strength of the solid matrix. Recent efforts have focused on incorporating reinforcing fillers to develop multicomponent, multiphase composites that can address this paradox. Here, we describe a modified attapulgite (APT) with strong biphasic wettability via the oil decompressive osmosis treatment on APT nanocontainers grafted with long nonpolar alkyl chains. This modified APT enables control over the size, distribution, and mobility of lubricant droplets by constructing a Pickering emulsion and toughens the solid-phase matrix through dispersion strengthening. Additionally, the introduction of APT induces the formation of a solid tribofilm during friction, which possesses a higher oil adsorption capacity, as verified through first-principles calculations based on density functional theory (DFT). Consequently, the fluid films can be replenished by the fracture of nanocontainers and adsorption from the bulk phase; further comprehensive and effective regulation of the friction interface leads to low friction and wear.