Energy-saving technologies for construction machinery: a review of electro-hydraulic pump-valve coordinated system

With the rapid development of the global economy, more and more attention has been paid to the energy conservation of construction machinery. The hydraulic system is the key component of construction machinery, and improving its energy utilization rate has become an important means to achieve energy conservation. In conventional valve-controlled or pump-controlled hydraulic systems of construction machinery, controllability and energy-saving performance typically cannot be considered at the same time. The pump-valve coordinated system combines the energy-saving characteristics of the pump-controlled system and the high-precision and high-frequency response of the valve-controlled system, which has the potential to become a primary research direction of electro-hydraulic systems. This review summarizes the recent research progress in energy-saving technologies based on pump-valve coordinated systems. Particularly, we discuss the structures of hydraulic systems in different categories of construction machinery, various control methods of the electro-hydraulic system, novel hydraulic hybrid energy regeneration systems, and key components. In addition, future directions and challenges of the pump-valve coordinated systems are described, such as independent metering system (IMS), common pressure rail (CPR), and hybrid power source (HPS).