Camellia meal-based adhesive with synergistic crosslinking of physical and chemical interaction for preparing aldehyde-free, anti-mildew, water-resistant wood-based composites

Wood adhesives containing toxic aldehyde-based adhesives play a vital role in the performance of wood-based panels, while the mechanical properties and water and mildew resistance of aldehyde-free adhesives are lacking. In this study, a high-strength aldehyde-free adhesive was constructed via a combination of physical and chemical crosslinks. Inexpensive alum was used to ensure a high degree of crosslinking and to increase the crystallinity. Metal ions in alum opened the protein helix, exposed the active groups, increased the number of hydrogen bonds, and ultimately improved the internal physical crosslinking ability of the adhesive. The compound formed by the Schiff base reaction formed coordination bonds with metal ions, thus forming a covalently-crosslinked network. The high-strength polymer produced in this study contained multiple physical and covalent crosslinks, resulting in significantly improved mechanical properties of the adhesive. Its water-resistant adhesive strength reached 1.96MPa, which was 180.2% higher than that of ordinary phytogenic protein adhesive (0.69 MPa), and it can still reach 1.28MPa after hot water circulation soaking experiment. The adhesive also possessed antifungal properties and flame-retardant capabilities, achieving a V-1 rating in the UL-94 test. This strategy expanded the application of phytogenic protein adhesives in environmentally friendly wood composite materials by replacing synthetic resins that released formaldehyde and provided an economical and feasible industrial scale production method for the preparation of high strength, water, and mildew resistant, flame retardant indoor and outdoor wood-based panels.