Analysis of sample size for friction test of short fiber reinforced polymer composites

Abstract According to the recommendations of literature and standards, the minimum sample size for the friction test of thermoplastics is usually 3–5. While this size is valid for the friction test of neat polymer resins with homogeneous structures, its applicability to short fiber reinforced polymer composites with inhomogeneous structures remains unclear because the uneven distribution of discontinuous fibers or fillers in the matrix leads to the performance of the composites being dispersed. In this work, as a typical example, 100 friction samples made of short carbon fiber reinforced polyetherimide (SCF/PEI) composite with a typical content of 10 vol% SCFs are prepared, and their friction coefficients are measured. The maximum likelihood estimation and goodness of fit methods are employed to assess the fitting degree between the overall friction coefficient results and five mathematical distributions. The results show that the overall friction coefficient data distribution is in good agreement with the Lognormal, Generalized extreme value (GEV), and Burr distributions, respectively. Based on the fitting result, the minimum sample size is analyzed by Monte Carlo Simulation. It shows that the minimum sample size strongly depends on the property dispersion parameter (COV: coefficient of variation). Based on this parameter, the minimum sample size is given. In a practical test, the performance dispersion degree of a composite cannot be known in advance, hence a sample size determination method is proposed to yield a reasonable performance description parameter by applying the results of this work, and this method is validated by the overall test data. Highlights Proposed a sample size determination method for practical friction tests. The minimum sample size for the friction test is yielded statistically. The minimum sample size strongly depends on a property dispersion parameter.