A comparison between sulfuric acid and oxalic acid leaching with subsequent purification and precipitation for phosphorus recovery from sewage sludge incineration ash

Wet chemical approach is widely applied for P extraction from incinerated sewage sludge ash (ISSA) due to the relatively simple process and low lost. In this study, H2SO4 and H2C2O4 were compared to recover P from ISSA through three steps of acid leaching, cation exchange resin (CER) purification and precipitation. Transformations of P speciation and mineral phases in ISSA from 600 to 900 °C were studied. The results showed that the ISSA samples were mainly composed of inorganic P (IP), and part of non-apatite IP (NAIP, mainly AlPO4) would transform to apatite P (AP, Ca3(PO4)2) with the increase in temperature. The ratio of NAIP to IP dropped from 71.9% at 600 °C to 53.7% at 900 °C. Effect of acid concentration on the leaching efficiency of P from the ISSA samples incinerated at different temperatures by H2SO4 and H2C2O4 was investigated, and the leaching behaviors of key elements of P, Ca, Al and Fe were compared. H2C2O4 exhibited a better performance than H2SO4 for the leaching efficiency of P. Severe sintering of ash particles occurred at temperature >800 °C inhibited the P leaching by H2SO4. During CER purification, the impurity elements in the H2SO4 leachate were easily removed by CER, whereas the Al and Fe elements in the H2C2O4 leachate were hardly removed due to the formation of anionic complexes between Al3+/Fe3+ and oxalic ions. Finally, high-purity struvite product was synthesized from the purified H2SO4 leachate, which could be directly utilized as a fertilizer with negligible environmental risk. Amorphous aluminum and iron hydroxyphosphates were obtained from the H2C2O4 leachate. This study provides insights for P recovery from ISSA samples by different acid leaching systems.