Rapid prototyping of silica optical fibers

We demonstrate a method for rapid prototyping of optical fibers. Silica-based glass rods were 3D printed using laser powder deposition. Different doping of the 3D printed rods is evaluated, including alumina, titania, and erbium-doped glass. The rods were subsequently used as the core material in preforms with optical fibers drawn using a laser-based draw tower. A transmission loss of 3.2 dB/m was found for a fiber with 1 wt% titania doped core and pure silica cladding. Using this fabrication method, prototyping from powder to optical fiber could be achieved within a few hours.