Development and performance evaluation of nonionic surfactant-stabilized nanoemulsion for enhanced oil recovery applications in tight reservoir

Nanoemulsions have garnered great attention as a chemical additive for enhanced oil recovery (EOR) technology worldwide due to their small size and unique physicochemical properties. Herein, this work introduces a novel nonionic surfactant-stabilized nanoemulsion prepared using a low-energy method for EOR projects in the Chang 8 tight reservoir. Spontaneous imbibition experiments were conducted in oil-saturated cores, and secondary imbibition experiments were carried out in water-bearing cores. Additionally, core flooding experiments were performed to study the EOR performance of both nanoemulsion and complex surfactant. Finally, the EOR mechanisms were thoroughly investigated, specifically focusing on oil-washing capacity, reduced interfacial tension, and wettability alteration. The designed nanoemulsion, with droplets averaging 10.5 ± 0.7 nm in synthetic formation brine at ambient temperature, exhibits excellent thermal and long-term stability even under reservoir temperature conditions. The oil recovery efficiency of the nanoemulsion system in oil-saturated cores through spontaneous imbibition was 31.28%, representing a 6.42% improvement over the complex surfactant solution. In the secondary imbibition experiments, the nanoemulsion mobilized 8.53% of the residual oil, compared to 4.11% for the complex surfactant. Core flooding experiments revealed that the nanoemulsion system achieved a total oil recovery of 62.69%, outperforming the complex surfactant system by 8.68% during the chemical flooding stage and 1.82% during the subsequent brine flooding stage. The EOR mechanisms of nanoemulsion in tight reservoirs can be attributed to four aspects: reduction of oil/water interfacial tension, wettability alteration, miscibility with crude oil, and increased sweep volume. The generation of the Marangoni effect and the adsorption and diffusion characteristics are essential differences between the nanoemulsion system and the complex surfactant system. The presented findings in this paper could aid in promoting the large-scale use of nanoemulsions in Chang 8 tight reservoirs.