Field Test Results of an Electromechanical Precision Pipe-Cutting Tool

Abstract A recently developed electromechanical precision pipe-cutting tool is being field tested. Its primary applications are to cut and free stuck pipe (tubing or drillpipe) or cut pipe to modify a production completion installation. Cutting pipe in today's complex completions presents many challenges. Testing of this new cutting technology has demonstrated significant advantages over previously used equipment. It is non-ballistic, has a large cutting range for a wide range of metal pipes, provides cut monitoring and success detection. The precision of the cut is facilitated by the tool's internal programming (smart function) which allows for specifying the type of metal to be cut, monitoring the depth of the cut, recognizing the drag and making the appropriate adjustments to complete a cut. The ability to complete multiple precise cuts reduces associated rig time. Its large operating temperature and pressure ratings (20,000 psi), large cutting size range, and portability make possible quick deployment to offshore and land operations. Additional field-demonstrated capabilities include: performs accurate smooth cuts, cuts harder metals with a high chrome content, performs precision cuts for inner pipe cutting, works at any deviation, produces minimum debris, surface system allows application to any wireline, does not require circulation holes for the cutting device, operation deployment is not constrained by chemical issues relate to safety and environment, the cutter's light weight, short shipping length (two sections, each less than 10 feet in length), and compatible portable support equipment allow for quick deployment in a variety of transport modes. This paper includes a case study to illustrate the operating challenges associated with tubing and drillpipe cutting in a variety of conditions and environments.