Robust and Density Tunable Kevlar/Hexagonal Boron Nitride Microribbon Aerogels with Excellent Thermal, Mechanical, and Oil-Absorption Properties

With rapid advancements in aerospace and supersonic aircraft technology, there is a growing demand for multifunctional thermal protective materials. Aerogels, known for their low density and high porosity, have garnered significant attention in this regard. However, developing a lightweight multifunctional aerogel that combines exceptional thermal and mechanical properties through a straightforward and time-efficient method remains a significant challenge. Herein, a facile and universal approach is developed for the preparation of Kevlar/hexagonal boron nitride (h-BN) aerogels, in which a spin-assisted method is applied to create robust microribbons and further accelerate solvent displacement. The resulting microribbon scaffold, with its entangled nanofiber–nanosheet morphologies, exhibits sufficient strength to prevent volume shrinkage during drying, thereby allowing precise control over aerogel density. The porous hybrid aerogels, featuring controllable geometric characteristics and tailored densities ranging from 6.9 to 100 mg cm –3, can be successfully fabricated. These aerogels exhibit excellent thermal insulation properties, and the thermal conductivities of the as-prepared KB X aerogels have a wide distribution in the range of 0.0269–0.0450 W m –1 k –1 . The thermal stability of the hybrid aerogels is enhanced to 566 °C. Moreover, the resulting hybrid aerogels exhibit an ultrahigh bearing ratio, supporting more than 2000 times their own weight while maintaining stable structural integrity. These aerogels also demonstrate high compressive strength, hydrophobicity, and excellent sorption performance for various oils and solvents. Additionally, the oil-saturated aerogels can be easily recovered through heat treatment or combustion in air. The features endow hybrid Kevlar/h-BN aerogels with significant potential for applications in thermal management, environmental protection, and neutron protection.