Development of a model for predicting the flash temperature in single asperity contact between TC4 titanium and Q235 steel

The friction hot surfaces generated by metal under low-speed friction is the main potential ignition source for explosive atmosphere, while the friction flash temperature is often much higher than the bulk temperature under the same conditions. Then the first to reach the ignition temperature of the combustible gas is the bulk temperature of the hot surface or the flash temperature of the contact of the asperities, which is worth studying. In view of this, by establishing a friction model, this paper conducts an in-depth study on the flash temperature of the asperities contact between the of TC4 titanium alloy and Q235 steel at the friction conditions of low speed and low load. According to the Hertz contact theory, the contact process of a single pair of asperities and the calculation method of the maximum flash temperature are analyzed, and the maximum flash temperature value is calculated using two assumptions. Combined with regression analysis, the mathematical model of the flash temperature with load and relative velocity is obtained. Under the same conditions, the maximum bulk temperature and flash temperature are calculated, so as to study the real effective ignition source of the gas at the friction conditions of low speed and low load.