Synergistic effects of cold rolling and age hardening on the hardness and tensile characteristics of AA6061 hybrid composites

Abstract The present study involves the fabrication of aluminium alloy 6061 matrix hybrid composites with varying weight fractions of silica sand and copper particles by employing the conventional stir casting method. The combined influence of age hardening (AH) and low temperature thermomechanical treatment (LTMT) on the hardness and tensile properties of AA6061 hybrid composites was investigated. The uniform dispersion of the particles in the matrix was confirmed by microstructure analysis and the improvement of Brinell hardness values. The composites exhibited higher tensile strength and hardness than the base alloy. Both AH and LTMT enhanced the properties of the hybrid composites and a comparison between them revealed the best results for LTMT hybrid composites. The LTMT hybrid composite with 3 wt% silica sand and 3 wt% copper (3S3C) subjected to 12% rolling deformation and aged at 100 °C had the highest hardness and tensile strength of 144.26 HV and 290 MPa respectively. The hardness and tensile strength of AA6061-3S3C hybrid composite subjected to LTMT in peak aged condition showed an improvement of 125 and 97% respectively when compared with those of AA6061 alloy. Fracture surface analysis of the thermomechanical treated composites in peak aged condition showed a mixed mode of failure dominant with the ductile fracture.