Grain evolution during hot ring rolling of as-cast 42CrMo ring billets

Abstract During hot ring rolling and subsequent air-cooling processes, the as-cast metal alloy undergoes a complicated microstructural evolution. In this paper, the grain refinement of as-cast 42CrMo ring billet during hot ring rolling and air-cooling was conducted by FEM simulation and tests. Moreover, the grain refinement mechanism of as-cast 42CrMo was also studied by comparison of single-pass deformation and multi-pass deformation with short pass interval time, with the purpose of studying the influence of the deformation process on grain refinement supported by the results of FEM simulation. As a result, effective strain and average grain size of the ring show zonal distribution characteristics The effective strain on the inner and outer layers of the ring is large, contributing to fine and homogeneous grains. In contrast, the cumulated effective strain on the interlayer of the ring is small, resulting in inhomogeneous and mixed grains and large average grain size. Grain growth occurs during subsequent air-cooling. The microstructural distribution of the hot rolled ring was confirmed by a hot ring rolling test.