Forming quality and static properties of self-piercing riveted joints of hot-rolled steel and aluminum alloy sheets

Abstract The self-piercing riveting (SPR) Forming and tensile tests of hot-rolled steel sheet BR1200HS and aluminum alloy sheet AA 6082-T6 were simulated by Simufact Forming software. The test results show that the diameter of the rivet leg opening, which is the most important parameter affecting the mechanical properties of the joints, shows a first increase and a second decrease with the increase of rivet length, and the Max. tensile loads of the joints have the same variation law. The larger the diameter of the rivet leg opening, the greater the Max. tensile load of the joint, and the greater the effective plastic strain of the rivet of the joint. The rivet length of the joints in the five preferred SPR formation schemes obtained were all 6.5 mm, and only one scheme had a rivet hardness of H4, the rest were H5. The SPR experiment is used to verify the current finite element simulation data can get the final research conclusion. The finite element simulation (FEM) would greatly reduce the test times of the SPR test, save the test consumables and save the test cost.