Uncalcined TS-1 supported Au catalyst via NaBH4 reduction method for propylene epoxidation: Insights into the H2 pretreatment effect on catalytic performance

Stable and efficient Au-supported titanium silicalite-1 (TS-1) catalysts are essential for the direct epoxidation of propylene (DEP) using O2 and H2. But the deposition-precipitation method for Au/TS-1 contains low Au capture efficiency and rapid deactivation rate. Herein, Au/TS-1-B (uncalcined TS-1) catalysts were synthesized through a NaBH4 reduction method. The impact of H2-thermal-pretreatment on DEP activities was studied. H2-pretreatment can enhance propylene oxide selectivity, shorten activation time and reduce deactivation rate of catalyst. Organic-templates on the surface of TS-1-B and stabilizers coated on Au-nanoparticles can be partially removed under H2-treatment, thus exposing more active sites for Au and Ti and facilitating their interactions. Furthermore, more porous structures with reduced acid sites and enhanced surface hydrophobicity of pretreated catalyst can promote DEP reaction. Solid stability in TS-1-B, high Au utilization resulting from the reduction method, and favorable modifications through H2-thermal treatment contribute to the exploration of more robust DEP catalyst performance.