Highly Porous-Cellulose-Acetate-Nanofiber Filters Fabricated by Nonsolvent-Induced Phase Separation during Electrospinning for PM2.5 Capture

Highly porous-cellulose-acetate (CA) nanofibers were prepared by an electrospinning process based on a nonsolvent-induced phase separation (NIPS) mechanism, and their PM2.5 capture efficiencies were evaluated. The NIPS condition during the electrospinning process was achieved by selecting appropriate good and poor solvents based on the Hansen solubility parameters of CA. N,N-dimethylacetamide (DMAc) was used as the good solvent, while dichloromethane (DCM), tetrahydrofuran (THF), and acetone were used as poor solvents. Porous-CA nanofibers were observed upon using the binary solvent systems of DCM:DMAc = 1:9, DCM:DMAc = 2:8, and THF:DMAc = 1:9, and the CA nanofibers formed using the DCM/DMAc system with DCM:DMAc = 1:9 were found to have the highest specific surface area of 1839 m2/g. Based on the optimized binary solvent system with DCM:DMAc = 1:9, porous-CA nanofibers were prepared and characterized according to the CA content in the electrospinning mixture. The results confirmed that a porous structure was formed well from the surface to the core of the nanofibers. The composition range of the ternary mixture of CA and two solvents capable of producing porous-CA nanofibers was mapped on a ternary phase diagram, and highly efficient PM2.5 capture with 98.2% efficiency was realized using porous-CA nanofibers obtained using a 10 wt.% CA solution. This work provides a new strategy for improving the efficiency of porous-nanofiber filters for PM2.5 capture.