Preparation of hybrid polyurethane–silica composites by a lateral sol-gel process using tetraethyl orthosilicate

Hybrid polyurethane–silica composites were prepared using a sol-gel reaction between tetraethyl orthosilicate and triethoxysilyl groups grafted onto polyurethane. The TS series contained the same polyurethane composition but the tetraethyl orthosilicate content varied. Soft segment T m and T g values were not affected by the tetraethyl orthosilicate content, while ΔH for soft segment melting and crystallization increased with the tetraethyl orthosilicate content. The tensile strength sharply increased from the cross-linking of the grafted silica at low tetraethyl orthosilicate concentrations but decreased with the increase of tetraethyl orthosilicate content because excess silica inhibited cross-linking. The shape recovery of the TS series improved during cyclic tests, and shape retention slightly decreased as the test cycles repeated. Low temperature flexibility moderately improved with the formation of grafted silica. Therefore, the grafted sol-gel silica formation demonstrated a tensile strength improvement and reproducible shape recovery.