Synergetic enhancement of ultimate strength and damping properties by pore structure in novel porous Cu-Al-Mn shape memory alloy

To meet the higher device vibration reduction requirements, novel porous Cu71Al18Mn11 shape memory alloys (SMAs) with controllable porosity were prepared using Cu, Al, and Mn elemental powders as raw materials. To further enhance the strength and damping performance of SMAs, a low-temperature reactive synthesis combined with spark plasma sintering (LTRS+SPS) process was used. In this paper, the effects of LTRS+SPS process on pore structure and texture, compressive strength, and damping properties of porous Cu71Al18Mn11 alloy were studied. The outcomes indicated that LTRS+SPS process can effectively improve both compressive strength and damping properties. The associated closed pore structure caused by this process and the second phase γ2 phase formed by element diffusion result in a variety in compressive strength from 324.6 MPa to 617.9 MPa, which were 4 times that of the comparable porosity alloy with alloy powder as raw material by vacuum sintering. Meanwhile, the damping value changed from 0.27 to 0.10, which was 4.5 times that of the homogeneous dense alloy. The increase in damping property is caused by the increase of motionable interfaces in the matrix for the introduction of pores, which leads to the increase of energy dissipation. Besides. the interaction between the second phase γ2 and dislocation contributes to the improvement of damping, as well as the compressive strength. These findings in this paper provide new insights and references for the structural design and microstructure design of high-performance Cu-based alloys.